TOPS-MATE INT'L CORP.

Ultrasonic Welding Machine operation instruction :

If your machine is not assembled the upper mold and the based mold. Pls read all operation instruction.
If you receive the machine with upper mold and base mold assembled and with pre-setting completion.  You may read the section 1 only.

A.		1. Plug in the compressor air tube, which is located at     the back of machine. 2.   Plug in the output cable connector, which is at the back of     control box. (Ref.  001) 3.   Plug in the control 5-pin cable, which is at the back of     control box. (Ref. 001 )
B.
c.		4.   Plug in the control 5-pin cable connector (left side), which is at the back of the machine and under the compressor air tube. (Ref. 003) 5.   Plug in the foot pedal cable socket (right side), which is at the back of the machine and under the compressor air tube. (Ref.  003) 6.   Plug in the 220v Ac power plugs.     Please follow the next to Section III :

A.		1. Please Swich of the auto/manu ON THE MANUAL position     (Ref. 004)  – not at AUTO position while you need to adjust     the UPPER/BASE MOLD.
B.		2. Lock the four horizontal screws before assemble the upper    mold. (Ref.005)
C.		3. Brush the lubricant-oil  (Ref. 006, 024, 025) on the top of     upper mold before assembling-revolving tightly with machine     mold to avoid it oxidizing on the top of the upper mold, the     oil usage is for easy to separate when you take off the     upper mold.       This oil is included in the toolbox!
D.		4. Put the upper mold into the machine, and revolve it against     the clock direction till it can not be revolve. Then use the      bar tool (Ref.007) which in the tool box, to push or strike       twice on the bar tool to ensue the upper mold is revolved      complete tightly! 5.Loosen the four horizontal screws, for adjusting the right    position of upper mold.
E.		6. Loosen (downward direction) the 2 handles on the rear side    of the machine where located on big stainless tubing before    adjusting (Ref. 008), in order to adjust the height of upper    mold later! THIS IS VERY IMPORTANT!!!
F.		7. Turn on the power switch which on the right side of the     control box. (Ref. 009)
G.		8. Set the auto/manual switch controller at the manual    function. (Ref. 004) 9. Press the “MOTOR UP SWITCH” to raise up the upper    mold to avoid crash / touch the bottom mold while adjusting    the 2 molds. (Pressing the “STOP UP  button” can raise the    upper mold immediately)
H.		10. Press the “MOTOR DOWN SWITCH” to adjust the      DISTANCE of the upper mold with case!, this “MOTOR      DOWN SWITCH” is controlled down- adjusting the height       of the mold. (Ref. 026) 11. Place the bottom mold, and secured-fix the bottom mold       to the right position. 12. Put the black case on the bottom mold, start to adjust      height of the upper mold with case while the upper mold is      down. The best position for the upper mold is enable to      have the perfect glue-connection points.
I.		13.Please note the perfect welding -connection points means      the real line (please refer “real line” on the picture of      035S….) of the machine is superimposed on the standard      red line, which is on the right side of the machine. (Ref.       011,012,013) Please note the real line can be higher than      the standard line, but cannot be lower than the standard      line. If the real line is lower than standard line, the situation       will be the upper mold have a big distance with case, it       means that upper mold can not touch the black case while      molding. 14. After finishing adjustment the height-distance of the    upper/bottom mold, Please screw-revolve the four     horizontal screws tightly.
J.		15. Push-up to Lock the 2 handles on the rear side of the   machine that located on big stainless tubing. (Ref. 008) 16. Start to use the screws to secured-fix the bottom mold   onto the right position tightly.
K.		17.Set the auto/manual switch controller at the auto function.     (Ref. 004)
L.		1. Turn the POWER REGULATOR to “section 2” for    step-down the ultrasonic power (Ref. 014) in order to adjust    the suitable ultrasonic. Then turn the small controller sonic    stick-bar to right or left side, and at the same time to press    the “OSC. CHECK” to get the smallest ultrasonic by less    than 1 Ampere -  The perfect output of “APLITUDE” is    under 1 ampere – “APLITUDE” (Ref. 015). Press the    OSC.CHECK button within 3 seconds and release to    check if it is under 1 ample, User can press several    times for testing, but each time can not press the    OSC.CHECK button more than 3 seconds.    If the sonic is too high, the red light of OVERLOAD will    be flashed to warn user that it is over the limited    ampere of ultrasonic.    That means the ultrasonic is too higher, it has to be     adjusted down.
M.		NOTICE: The power regulator and “OSC. CHECK” can NOT                be adjusted at the same time. (Ref. 016), user can                not SWITCH the POWER REGULAR &  PRESS OSC.CHECK at the same time!!

Quality Judgement :

How to check the finished product is perfect ?  There is not any scar on the upper surface of finished black case.

How to adjust when the surface of case has scar: Adjust the diagonal horizontal screws of the upper mold to balance the horizontal parallel of two sides of the upper mold. 

Pls refer the photo sent by next e-mail of your machine time setting. The below photo is just for your reference.

1.  Delay Time: The needed time of the released ultrasonic power while press the 2 ultrasonic buttons, which start to melt. Please kindly note that the upper mold will be moving down at the same time to wait for the release ultrasonic power.

2.  Mold Time: The consuming time of the black case needs to be melt.

3.  Hold Time: The time for cooling the black case when the upper mold stays on the black case, and to wait for the case to get at connection harden condition.

4.  After re-checking your time setting that same seting as our e-mail photo sent : and

Swich of the auto/manu ON THE AUTO position (Ref. the below photo 004)  – not manual

STARTING THE WELDING OPERATION : 

1. Turn on the power switch which on the right side of the control box. (Ref. the above photo 009)

2. Put your wedling items on the base mold, and use 2 hands to press the ‘”WELD DOWN” button   
    at the 2 side at same time, and release the “WELD DOWN” button after press 1 time.  The 
    upper mold will auto STOP and UP after complete welding.

   The machine will not work if only use 1 hand to press the WELD DOWN button.

How to Turn off the machine: After finished operation the ULTRASONIC MACHINE, turn off 
  the power SWITCH (Ref. the below photo 017) Then press the “OSC. CHECK” to release the 
  sonic energy. (Ref. the below photo 018)

Re-mark :

1.  When you have operation question, Pls let us now.

2.  Do not disassembled the ULTRSONIC TRANSDUCER that black color PARTS on the TOP of the UPPER MOLD. (Ref. the below photo 022,023)

3.  The ultrsonic sound will not bring the harm for the ear. But, Some people is not willing to hear this unltrsonic sound. So, Our suggestion is using this machine in 1 seperated room if it is available. And the anti-noise earphone for worker is also accepted. But, some makers do not like to wear the hearphone is o.k.

4.  Do not touch the upper mold or base mold when using the ultrasonic welding operation by the 3^rd party , As it may bring the high heat if use the hand to holding tigthtly the upper mold or base mold while the ULTRSONIC TRANSDUCER release the high power.

5.  After finished operation the ULTRASONIC MACHINE, turn off the power SWITCH (Ref. the below photo 017) Then press the “OSC. CHECK” to release the sonic energy. (Ref. the below photo 018)

 Ultrasonic Welding Machine enlarge photo